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Here the car
is in our shop before we started. A great deal of the rust damage was hidden
as it is on most of these units.
49 Chevy 5
window truck went to Hawaii. |
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Lowell had us
install the Continental front seats a bit earlier; he had installed the
steering column from the same Continental. Note the instrument cluster is
missing. |
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The first
step is to strip the car to find all the issues that were hidden. The old
enamel comes off pretty easily with 80 grit and a DA. |
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We planned to
leave as much of the chrome on as possible. Most of the bright work is
bolted from the back side and required a great deal of disassembly from the
inside. |
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With some of
the rust issues we decide it was best to pull the doors to get them out of
the way. They also needed some work on the bottoms which made that work
easier. |
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The rockers
on both sides were gone. These are covered by a chrome strip and usually we
see them with screws through them because the clips had rusted out. The back
of the rocker was solid and usable. |
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A closer look
at what is left of the rear part of the rocker before the repair is started.
This is very common on the 50’s cars. |
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The repair
panel on these units is a simple flat sheet with only a very slight bow.
Lots of welding and fitting to get a good fit. |
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The rocker
fitted and welded in place. A little more grinding on the bottom and were
ready for the final steps. |
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The rear part
of the rocker has a fender curve in it and this also had to be replaced on
both sides. |
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The rust in
the rear pan looks small but as most, proved to be 10 times the size. |
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The repair in
the rear pan is complete. Lots of work on this rear pan; it was banged up
pretty good. |
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The fender
skirts proved to be a challenge. The rust on the edge is always tough
because there is very little room for repair work. Chrome goes on the skirts
as well and making sure there is a good fit takes time. |
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Here is a
look at the floor prior to fitting the seat. We attempted to save the floor
heaters but could not get the seat low enough and removed them. |
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All
components are pulled from the dash and it’s stripped. We painted the dash
first. |
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Once all the
rust work is finished we started pulling dents and there were plenty of
them! |
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All the doors
were stripped and worked on off the car. |
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Here one of
the doors is primed and ready for blocking prior to reinstalling. Initially
we had not planned on this complete a job, but with the rust work it was
necessary. |
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A rear door
fully disassembled and ready for primer. |
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There was not
a single panel on the car that did not need some work. Here is the rear
quarter just about ready for primer. |
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The roof
proved to have it’s challengers with dents from over the years. Note the
work over the driver’s door area. Usually from people leaning on it or
setting things on it over the years. |
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A fully
painted and assembled dash. All the bright work was polished including the
center radio grill. The center wood grain is an appliqué that Lowell was
able to provide. |
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The roof is
painted a dark blue just as they were in 49. |
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Here is
Lowell with his freshly finished two tone blue Caddy. He drove it home from
here and then had Deik at Elite Trim complete the interior. |