1947 Dodge Model D
Kustom Street Rod

Built
for :
Richard and Trica DeLaHunt
By:

Rich asked about a street
rod and get one built to his families needs. First a small coupe was considered
until we talked about Trica and 3 preschool children going on rod runs
together.
The Dodge was found in
Northern Minnesota and came from Montana originally. Rich purchased the unit and
brought to us. Two years and 1200 hours later we have the Dodge Kustom ready to
go.
Special features on this
unit are the keyless entry which operates the front door locks and trunk. Dead
bolt safety locks in the rear suicide doors prevent the door from opening while
in drive or reverse along with 3 full shoulder harness belts. Full power window,
locks, antenna, seats, air conditioning, cruise, tilt wheel, CD player and we
even considered a rear TV.
Enjoy reviewing the
project.
Harlan Goerger, Hot Rods by
HG
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This is the
47 Dodge as it came to our shop. It is complete and runs. |
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It had been
painted several years ago and looked pretty good. Paint is deceiving, there
was some poor body work underneath the unit. |
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The 47 had
rear suicide doors and plenty of room inside the car. This unit can easily
hold 6 adults. |
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The complete
stock interior, most of this will go. |
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We decided to
chop the top first and started by stripping the entire interior out. Then
marks were made and measured out for the cuts. |
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Here the back
is marked for cuts. Note the bracing in the rear window. A full width cut
across the top is needed to move the rear window. The side vent window will
also be removed to allow the roof to move. |
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More marks
and more bracing. The interior is braced front to back and side to side as
well. |
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The first
cuts are the rear quarter window and center post. |
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Here the roof
has been cut and is going back together. The roof is moved forward and the
rear window is pushed down. About 1” filler is needed to fill the gap.
Relief cuts are made to get the curve to fit. |
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This is
before the rear window is lowered. You can see how much a 3” chop changes
the car. |
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The back
window and roof is welded in place. There was lots of hammer welding on the
cross fill piece. |
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Now the
quarter windows are cut and fitted back in. The challenge is to keep a
smooth and usable radius on the corners. The quarter windows will open and
close when done. |
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The roof is
in place and the posts are being fitted. Really changes the profile of this
car. |
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The body is
pulled from the frame and all the hardware is pulled from the frame. The
body is on a set of rollers and will be worked on along with the chassis.
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The frame is
mounted on our frame jig to keep everything in line. |
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A Camaro clip
will be installed. The frame is marked out for cutting. |
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The frame is
cut, cleaned and prepped for the Camaro clip. We had measured back until the
two frames were the same width and cut there. |
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The Camaro
clip is fully welded on and reinforced for strength. A full rebuild will be
done on the front suspension. |
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The LT1
engine and trans is set in place and parts are fabricated . |
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We are using
a Camaro rear axle with the full torque arm that runs from the rear axle to
the transmission. |
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The torque
arm had to be lengthened so we simply built a new one from tubing. |
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The LT1,
Trans and rear axle with drive shaft is installed. |
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The frame
horns were measured out, cut and capped. |
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We had the
original radiator recored with a updated high performance core. Here the
stock mounts are modified and mounted to the frame. Note the entire support
bolts to the frame horn caps. |
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A look at the
rear axle and suspension once it was painted. Coil over shocks provide the
ride. |
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With the
engine, trans, radiator and other items fitted, we can begin the engine and
chassis wiring. We salvaged the original wiring harness and modified it.
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The chassis
is just about ready to go. Add the exhaust and some power and it might run.
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Back to the
body, the top is chopped and we are ready to cut some other things apart.
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The dash is
fully removed, this car is just a shell. |
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We did put
the body back on the chassis to make sure the drive train would work and the
radiator and front clip would fit. |
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Some work
done on the roof, note the interior trim piece on the rear quarter window is
fitted. |
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To the back
of the car, we have to mock up a rear pan and there are no aftermarket parts
for this car. A large paper template is made to give us a guide. |
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The rockers
needed full replacement. They are fairly flat and pretty easy to fabricate.
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Here the
rocker panel is in place and ready to weld in. |
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The torque
arm and drive shaft gave us problems and we had to modify the floor tunnel
for clearance. |
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The rear axle
needed some additional clearance as well. |
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The new
tunnel in place. |
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The entire
firewall was cut out and a full sheet of 16 gauge was cut to fit. This was
fully welded in to the cowl and floor toe board. |
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This is the
finished firewall after jamming it. |
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The Hagen
Frenching units were used to change the headlights. We did not like the fit
on this car and added filler pieces to smooth out the fender for the look we
wanted. |
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Here the
headlights are fully welded along with the park lights that were filled.
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To the rear,
Hagen fuel door is mounted lower in the fender and recessed Cadillac
Taillights are formed and welded in. The old fuel hole is filled in. |
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This shows
the Cadillac lens fitted and ground down. |
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The chassis
is complete and fitted back, the firewall is done and jammed. It’s starting
to look like a runner. |
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With the
front end and hood back on we can start with the front grill. First we
formed the bumper to the body. |
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The doors are
fitted along with the back fenders. |
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The rear pan
had been rough fitted and made on an English wheel. It still needs some fine
tuning for a great fit. |
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How it looks
without the pan. The license plate is frenched in. This is one large rear
end. |
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If you look
close you can see the inner frame work for the grill oval. Sheet metal was
cut and welded to form the oval shape. |
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This shows
the oval grill opening. The entire front clip is welded together as one
unit. Lots of welding and metal work to get this unit straight. Lots of old
damage that had never been fully straightened. |
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Primer on,
primer off, primer on, primer off. |
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The doors
were modified to accept Nissan door handles with key pad access. A good
location was determined and the units welded in. |
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The key pads
control the door locks and windows on all four doors. |
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Here the
Nissan latches and solenoids are mounted. We had to do a great deal of
modification to the inside of the doors.
The rear
suicide doors also have electric dead bolts that lock when the car is in
gear. |
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The doors in
filler work. With a chop job and the latch work there was a great deal of
body work to do. |
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Drivers door
is fully jammed, weather strip is on and all the wiring is installed. |
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The old dash
will not go back in. We do need to use it as a pattern for the new one. |
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The new dash
is mocked up and fitted. Steel tubing and 16 gauge sheet is used to make the
new dash. |
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The new dash
with gauges and controls mounted. It will be fully upholstered so we will
not do any body work on it. |
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A shot of the
new dash with the upholstery on it. |
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The car is
assembled and the initial base coat is put on. Some flaws show up so more
blocking is done to make sure they disappear. |
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The full base
coat is put on and a coat of clear is layered on. |
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The Ghost
flames are laid out and taped off. This takes more than a few minutes. |
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The painted
car with Ghost Flames and glass fully installed. Now for the interior. |
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Loaded to go
to the upholstery shop. It does run and drive. |
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The bucket
seats, counsel, dash and door panels are done in a light colored leather.
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This is one
big back seat. Easily will hold three car seats. |
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Completed car
with chrome rims, tube grill and leather interior. Power door locks,
windows, seats, a full stereo system, safety locks on the rear doors that
lock when in gear and a few more electronic go fasters.
With the LT1
this sedan is far more than a grocery getter! |
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Show time,
this is the Toppers Car Show in March. |